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Process

July 16th, 2010

PMP’s highly qualified staff is ready to process any size order, from proto-type to thousands of precision parts, with the speed and accuracy your requirements demand. We have the ability to manufacture all types of stampings to high precision metal machining operations, in a wide variety of metals, often with tolerances as tight as +-.0001″.

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Engineering

Please feel free to call upon Precision Metal Products’ engineering staff to design part process, engineer fixtures and manage your project from raw material to completed parts. They are often utilized for their expertise in solving critical manufacturing problems. Our experienced engineering staff is equipped with the Pro-Engineer CAD/CAM and can receive files electronically in many different formats.

The engineering team will analyze customer components, designs and tolerances and subsequently consult with our customers during the Early Supplier Involvement meetings. This will not only ensure that we meet all critical dimensions of our customer specifications, but also potentially propose alternative design changes to lower the cost of manufacturing before designing a manufacturing process.

Quality

Here at PMP, QUALITY is number one priority. Not only are we AS9100C , ISO13485:2003 and ISO9001:2008 certified, but we also hold ourselves to the highest standards possible by building it in to our processes. We control quality by using such tools as Control Plans, FMEAs, SPC and calibrated instruments to control, monitor and inspect the parts. The continuous use of these tools and measures make it possible to supply precision components each and every time.

Capabilities/Specifications

  • S.P.C.
  • Mitutoyo Quick Vision Pro machines
  • Document controls systems
  • Record keeping for up to 15 years
  • AS9100C
  • ISO 13485:2003
  • ISO 9001:2008
  • Production-Driven Quality
  • All standard measurement equipmen

CNC Milling

PMP has a wide variety of CNC Machining Centers with 4 axis capabilities, automatic tool setting and detection along with spindle speeds up to 40,000 rpm. Being fully enclosed helps to keep a healthier and environmentally friendly workplace. The use of the latest CAD/CAM 3D software allows us to produce components from a one piece prototype to high volume production runs. Our CNC Machining department also produces fixture components and gauges to support our production needs.

CNC Turning

Automatic bar feeders on our six axis turning, twin spindle, twin turret turning centers allow us to run complex parts with tight tolerances unattended. We can produce components in stainless steel, aluminum, titanium, and most other alloys with a range of .0625″ to 5″ in diameter. Our CNC Lathes are equipped with production bar feeds to maximize speed and accuracy.

Wire EDM

By utilizing the use of wire EDM, PMP has the capability to manufacture prototype, production parts and tooling components of complex shapes with extremely tight tolerances. The machines Power Master automatically optimizes and adjusts machine conditions to provide the best performance while running 10KG (22 lb.) Wire Spool Standard. This allows up to 40 hours of unattended machining time. Our experienced programmers are able to import 3D parasolid CAD, IGES, DXF and other files and generate 2D wire paths to run our full, 4-axis machine with 5 degree/side taper cutting machines.

Stamping

At PMP you will see that we have the capabilities to run progressive, compound and secondary metal stamping die. All dies at PMP are built and maintained by our own highly skilled and experienced die makers. This allows us to keep complete maintenance records on all dies being stored at our facility. With presses up to 100 tons, we are able to manufacture complex parts produced in material such as 17-4, 17-7, 300 and 400 series stainless steel.

CNC Swiss

Our CNC Swiss type machines with up to a 12 axis with an independent, three turret design allowing three tools to be used at any time, working simultaneously in the cut. Independent front and rear machining capability with a variety of tools completes complicated parts in one operation. With 12’ bar feeders, these machines are suitable for lights out manufacturing (around the clock production).

Light Assembly

The PMP commitment to quality workmanship is evident in our assembly department. This is where such operations as inspection, hand deburring, pad printing, chemical etching, silk screen printing, glass beading, spot welding, and tumbling are done. We meet the ever increasing need for high quality, with skilled personnel using the best manufacturing procedures. All of our work is monitored with sophisticated quality control equipment, run by highly qualified professionals.

Rapid Prototyping

For customers needing high quality prototype machining, PMP has all the requirements. From tool room to CNC to wire EDM, we have the resources at our finger tips. PMP has established an excellent reputation for providing prototype machining to a variety of  Microelectronics, Defense, Commercial, and Medical industries.

Our customers know from experience that PMP will meet their needs. Our consistent high quality has made us a preferred supplier. You will find that we are qualified and will meet the needs of your specific machining requirements.

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